Wireless Meters and Sensors

Utility & Industrial Power Solutions

Engineered Battery Assemblies for Smart Metering & Remote IoT Sensing

Emerging Power manufactures custom, high-reliability battery assemblies optimized for Automatic Meter Reading (AMR), Advanced Metering Infrastructure (AMI), smart gas and water meters, and remote wireless industrial sensors. With over 120 years of collective battery engineering expertise in our Hackensack, New Jersey facility, we support global OEMs and Tier-1 contract manufacturers through every phase—from cell chemistry evaluation and BMS pulse design to full-scale production and regulatory transport certification.

AMR & AMI Infrastructure

Custom Battery Packs for Smart Electric, Gas & Water Meters

Deploying utility smart meters requires uninterrupted operational lifespans ranging from 10 to 20 years under harsh outdoor conditions without maintenance. Utility companies benefit significantly from automated data transmission, eliminating manual meter reading errors and minimizing operational field expenses.

Emerging Power designs primary Lithium-Thionyl Chloride (Li-SOCl2) and Lithium Manganese Dioxide (Li-MnO2) battery packs engineered specifically to deliver stable operating voltage, extremely low self-discharge rates (<1% per year), and high-pulse capability for cellular, NB-IoT, LoRaWAN, and Wireless M-Bus communication modules.

  • 10 to 20 Year Operating Life: Engineered for continuous maintenance-free grid operation.
  • Wide Temperature Resilience: Certified performance from -55°C to +85°C.
  • Pulse Capacitor Integration: Hybrid Layer Capacitor (HLC) and EDLC integration for high-current RF transmission pulses.
  • Hermetically Sealed Construction: Protection against moisture ingress, vibration, and thermal shock.
Smart utility electric meter with wireless communication battery pack
Networked Utility Meters

Gas & Water Wireless Meter Power Management

Wireless gas and water meters utilize secure radio communications via Home Area Networks (HAN) and Wide Area Networks (WAN). Unlike main-powered electric meters, gas and water meters rely entirely on internal battery power to operate flow sensors, electronic registers, automated shut-off valves, and long-range RF transceivers.

Our engineering team integrates advanced pulse-handling battery technology to handle the transient peak currents required during data transmission while maintaining ultra-low quiescent current drain during standby. This guarantees reliable daily consumption reporting, instantaneous leak detection alerts, and anti-tamper security monitoring.

Key Technological Advantages for Utility OEMs:

  • Low passivated voltage delay for instant wake-up transceivers.
  • Intrinsically safe designs for hazardous gas environments (ATEX & IECEx compliance support).
  • Customized cell configurations (Bobbin vs. Spiral type) matching load profiles.
Digital wireless gas meter power solution
Smart Cities & IoT

Battery Pack Engineering for Smart Parking & IoT Sensors

Smart parking management systems utilize in-ground wireless geomagnetic sensors, optical nodes, and surface meters to monitor space occupancy in real time. Whenever a vehicle enters or leaves a space, pavement-embedded sensors wake up to transmit occupancy telemetry to municipal traffic networks.

Emerging Power designs robust rechargeable (Li-Ion / LiFePO4) and primary battery assemblies enclosed in weather-resistant casing designed to withstand heavy vehicular loads, subterranean moisture, and extreme temperature fluctuations.

Custom Solutions for Remote IoT Infrastructure:

  • Wireless Environmental & Weather Monitoring Sensors.
  • Industrial Pipeline & Pressure Monitoring Nodes.
  • Municipal Smart Traffic & Surface Parking Sensors.
Smart parking meter and pavement wireless sensor battery
Technical Reference

Battery Chemistry Matrix for Metering & Sensor OEM Applications

Emerging Power assists OEMs in selecting and customizing optimal chemistry combinations for specific operating life profiles.

Battery Chemistry Nominal Voltage Operating Temp. Range Self-Discharge Rate Primary Application Fit
Lithium Thionyl Chloride (Li-SOCl2) 3.6 V -55°C to +85°C / +130°C < 1% per year Smart Gas & Water Meters, AMR/AMI, Long-Life IoT Sensors
Li-SOCl2 + HLC Pulse Capacitor 3.6 V (High Pulse) -40°C to +85°C < 1% per year Cellular (NB-IoT, LTE-M, 5G) Smart Utility Meters
Lithium Manganese Dioxide (Li-MnO2) 3.0 V -40°C to +70°C < 1% per year Smart Parking Sensors, RF Asset Tracking, Electronic Registers
Lithium Iron Phosphate (LiFePO4) 3.2 V (Rechargeable) -20°C to +60°C < 3% per month Solar-Assisted Smart Parking Terminals, Outdoor Gateways
Custom Lithium-Ion (NMC) 3.6 V - 3.7 V (Rechargeable) -20°C to +60°C < 2% per month Handheld Meter Reading Terminals, High-Power IoT Hubs
Why Choose Emerging Power

USA Engineering, Testing & Regulatory Compliance

AS9100D & ISO 9001

Certified quality management systems ensuring consistent OEM precision.

UN 38.3 Transport Tested

Complete safety testing for worldwide air, sea, and land shipping.

Smart BMS & Circuit Design

In-house electronic engineers designing custom protection circuit boards.

ITAR Registered Facility

Hackensack, NJ assembly plant supporting critical infrastructure projects.

Partner With Our Battery Engineers

Need a Custom Battery Pack Solution for Your Wireless Meter or Sensor?

Contact our technical engineering team today to review your electrical load requirements, operational temperature parameters, and mechanical enclosure specifications.

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