About Emerging Power

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USA-Based Premier OEM Custom Battery Manufacturer

Established in 2000 in New Jersey, USA, Emerging Power is a globally recognized engineering and manufacturing leader specializing in mission-critical custom battery pack design, automated testing, smart BMS integration, and intelligent charging solutions.

We serve as an essential engineering partner to over ten Fortune 100 enterprise clients and leading defense, medical device, robotics, and industrial original equipment manufacturers worldwide.

ISO 9001:2015 AS9100:2016 Aerospace ITAR Registered FM Certified

"We are privileged to be the custom energy supplier of choice for multi-national original equipment manufacturers. Our relentless dedication to concurrent engineering, rigorous safety standards, and cell-agnostic flexibility ensures your portable technology operates at peak performance."

Alex Sorokin
Chief Executive Officer, Emerging Power
Emerging Power New Jersey R&D and Manufacturing Facility
Our Core Strength

Cell-Agnostic Engineering & Global Sourcing

Emerging Power operates with complete chemistry independence, allowing our engineering team to recommend and integrate optimal battery cell configurations tailored precisely to your application’s mechanical, environmental, and thermal requirements.

Top-Tier Cell Partners Authorized assembler utilizing premium cells from Panasonic, Samsung, Moli Energy, LG Energy, EnerSys, Energizer, Amprius, and NanoGraf.
Multi-Chemistry Mastery Extensive experience in Lithium-Ion, LiFePO4 (LFP), Lithium Polymer, Lithium Primary, Li-SOCl2, NiMH, SLA, and Alkaline architectures.
Multi-Regional Production State-of-the-art automated manufacturing footprint strategically positioned in the United States, Mexico, and Asia for scalable delivery.
Why Partner With Us

Engineering Excellence from Design to Global Distribution

Concurrent Engineering & Design Verification

Our engineering group works directly alongside your product development team from concept ideation to prototype sign-off, mitigating technical risks and accelerating time-to-market:

  • Full custom mechanical enclosure design, ultrasonic plastic welding, and 3D prototyping
  • Custom Smart BMS hardware development, SMBus / CANbus communication protocol programming
  • Automated battery testing platform & Design Verification Testing (DVT)
  • Regulatory pre-compliance validation for UN/DOT 38.3, IEC 62133, UL 2054, and CE standards
Advanced Development Engineering

We address complex power conversion and lifecycle requirements with robust engineering solutions:

  • High-density complex battery packs engineered for extreme thermal operational ranges
  • Integration of ultra-high energy density chemistry cells (e.g., NanoGraf 18650-M38 and Amprius Silicon Anode technology)
  • Tailored smart chargers, docking stations, and multi-bay charging management electronics
Flexible Global Manufacturing Capabilities

Emerging Power combines regional agility with global high-volume scalability:

  • Primary R&D, rapid prototyping, and specialized short-run production in New Jersey, USA
  • Cost-effective high-volume manufacturing facilities in Mexico and Asia
  • Strict adherence to military (ITAR), medical device, aerospace (AS9100:2016), and industrial quality controls
Supply Chain Integrity & Turnkey Distribution

Ensure uninterrupted production with our resilient international supply chain framework:

  • Direct procurement pathways with Tier-1 global cell manufacturers ensuring authentic, traceable raw materials
  • Comprehensive hazardous materials shipping compliance, safety certification, and logistics support
  • Custom stock buffering, vendor-managed inventory (VMI), and just-in-time (JIT) OEM delivery options
Trusted Partners

Authorized Cell Sourcing & Ecosystem

Panasonic Battery OEM Authorized Partner
Samsung SDI Battery Authorized Partner
LG Energy Solution Authorized Partner
EnerSys Battery OEM Partner
Energizer Authorized Assembler
Rayovac Battery Supplier
NanoGraf High Energy Density Cells
Amprius Technologies Authorized Distributor
Consult Our Battery Engineers

Have Questions About Your Custom Battery Application?

Whether you require ISO 9001/AS9100 aerospace certified manufacturing, ITAR military compliance, or custom BMS development, our engineering team in Hackensack, NJ is ready to assist your project requirements.

Contact Us