The rapid expansion of the Internet of Things (IoT) demands continuous power solutions that extend far beyond standard commercial batteries. Modern IoT deployments—ranging from remote environmental monitors to smart utility meters and connected industrial sensors—require custom energy systems engineered for extreme thermal tolerance, low self-discharge rates, and compact form factors.
As an ISO 9001:2015 certified and ITAR registered U.S. manufacturer with over 120 years of collective engineering expertise, Emerging Power specializes in designing, prototyping, and mass-producing high-density custom battery packs tailored precisely to your device's operational profile and duty cycles.
We collaborate with global OEM design teams from conceptual architecture through global transportation certification to deliver robust, uninterrupted power.
Depending on your power requirements—whether pulse-discharge for cellular transmission or long-term trickle draw—we select optimal cell chemistries including Lithium-Ion, Li-Polymer, LiFePO4, and Primary Lithium Thionyl Chloride (Li-SOCl2).
Our electronic design engineers integrate custom Battery Management Systems (BMS) featuring SMBus, I2C, HDQ, or CANbus protocols for real-time State-of-Charge (SoC), thermal monitoring, and cell balancing in smart connected hardware.
Using 3D rapid prototyping, ultrasonic plastic welding, and custom silicone encapsulation, we craft lightweight, ruggedized enclosures capable of achieving IP67/IP68 ingress protection against dust and moisture.
To guarantee zero-defect reliability in critical field deployments, Emerging Power enforces a strict multi-tier quality control standard across every production run. Complete documentation and test traceability records are compiled and maintained for client audits.
Navigating international shipping regulations and safety standards is critical for global hardware procurement. Emerging Power manages complete compliance testing and certification support:
Consult with our expert U.S. engineering team to define battery requirements, optimize energy density, and accelerate your time-to-market with reliable OEM supply chains.
