Asset Tracking & GPS Battery Packs

Home Markets Served Asset Tracking and GPS
High-Reliability OEM Power

Custom Battery Pack Engineering for Asset Tracking & GPS Systems

Emerging Power designs, engineers, and manufactures high-performance custom battery pack assemblies optimized specifically for Asset Tracking, Satellite Communications, Telemetry, and GPS Navigation equipment. Backed by over 120 years of collective engineering expertise, our team supports global OEMs and Contract Manufacturers from initial proof-of-concept through mechanical enclosure design, PCB/BMS development, prototyping, and high-volume production.

Asset tracking hardware operating in remote or unpowered logistics environments demands long-term energy density, wide temperature resistance (-40°C to +85°C), and low self-discharge rates. Whether your device requires primary (non-rechargeable) ultra-long-life Lithium chemistry or advanced rechargeable Lithium-Ion / LiFePO4 packs, Emerging Power delivers custom engineered solutions tailored to your operational environment.

OEM Engineering Excellence

  • ITAR Registered & AS9100 Certified: Compliant with defense & aerospace quality management standards.
  • Extended Service Life: Cell chemistries optimized for up to 10+ years of maintenance-free field operation.
  • Custom Smart BMS Integration: Real-time State of Charge (SOC), fuel gauging, I2C / SMBus / CANbus telemetry.
  • UN/DOT 38.3 Testing: Full international transportation safety compliance and certification support.
Chemistry Selection

Optimal Battery Chemistries for GPS & Telemetry Hardware

Selecting the appropriate cell chemistry is critical to balance high pulse discharge currents during satellite transmission against ultra-low standby power draw.

Chemistry Type Operating Voltage Primary Application Focus Key Advantage
Lithium Thionyl Chloride (Li-SOCl2) 3.6V per cell Unpowered intermodal container tracking & remote sensors Highest energy density; <1% self-discharge per year; 10+ year lifespan
Lithium Manganese Dioxide (Li-MnO2) 3.0V per cell High-pulse cellular (LTE-M / NB-IoT) & GPS location bursts High current pulse capability without passivation delay
Lithium Iron Phosphate (LiFePO4) 3.2V per cell Vehicle fleet monitoring & solar-charged equipment trackers 2,000+ deep charge cycles; superior thermal stability & safety
Custom Lithium-Ion (Li-Ion / Li-Po) 3.7V per cell Compact handheld asset tracking & personal safety beacons High volumetric energy density; flexible form-factor enclosure design
Engineering Expertise

Comprehensive Design & Manufacturing Capabilities

Smart BMS & Firmware

Custom intelligent Battery Management Systems engineered to monitor cell voltages, control balance currents, and transmit accurate SOC metrics over standard communication buses.

3D Printing & Enclosures

Rapid stereolithography prototyping and ultrasonic plastics welding to deliver IP67/IP68 waterproof and shock-resistant ruggedized battery casings.

Automated Testing

100% automated end-of-line electrical testing, pulse load verification, thermal cycling, and automated programming for quality control guarantee.

Deployments

Global Logistics & Telemetry Market Applications

Our custom battery assemblies power mission-critical tracking hardware deployed across rugged global environments.

Fleet Management

Continuous GPS tracking and status monitoring for commercial trucking, cold-chain trailers, and mobile transit assets with real-time location precision.

Global Satellite Telemetry

High-pulse power solutions supporting satellite uplink communications for maritime cargo vessels, intermodal containers, and remote off-grid assets.

Defense & Military Logistics

ITAR-compliant, ruggedized battery packs designed to withstand high vibration, shock, and extreme thermal ranges in military supply chain tracking systems.

Partner With Emerging Power

Need a Custom Battery Pack Solution for Your Tracking Hardware?

Consult directly with our US-based engineering team to define battery cell selection, BMS architecture, enclosure dimensions, and safety testing certifications for your OEM project.

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